RVC I540

Built for Precision Electronics Inspection

5MP Monocular DLP high-speed structured-light imaging for small-FOV high-accuracy inspection, steadily outputting grayscale images, color images, and fine 3D point clouds.

RVC-I540 monocular structured-light 3D camera scanning precision electronic components
Automated height-difference inspection of earbud housing parting lines
01 / Key Challenges

Earbud Housing Parting-Line Height Difference

Fine parting lines on curved housing surfaces are difficult to quantify reliably with 2D imaging, making it challenging to measure actual height variations across the seam.

Automated PCBA component-height inspection in dense layouts
02 / Key Challenges

PCBA Component Height Inspection

Dense component layouts with subtle height variations are difficult to assess manually. 2D imaging cannot directly quantify component height or tilt with sufficient accuracy.

Precision inspection of dense contacts on micro connectors
03 / Key Challenges

Precision Connector Inspection

Small contacts with tight spacing and reflective surfaces require simultaneous inspection of profile, position, and height deviations.

Connector pin-height and coplanarity inspection
04 / Key Challenges

PIN Height Inspection

Pins are tiny and densely arranged; pin height, coplanarity, and tilt differences affect connector assembly quality directly.

Product Features

3D point cloud of an earbud housing parting line
Typical Point Cloud Examples/ Earbud Parting-Line Inspection
3D point cloud for IC component-height inspection
Typical Point Cloud Examples/ IC Component Inspection
3D point cloud of dense connector contacts
Typical Point Cloud Examples/ Connector Inspection
3D point cloud for connector pin-height inspection
Typical Point Cloud Examples/ PIN Height Inspection

Design for Precision Electronics Inspection Minimum Single-Point Repeatability

With 0.02–0.025 mm XY resolution, the system delivers detailed 3D data for measuring subtle height variations along curved housing parting lines.

0.0005-0.0009 mm Regional Repeatability

Using the PCB substrate as a reference plane, the system captures component tops and surrounding structures to support height, tilt, and flatness measurements.

2448×2048(5.0 MP) High-Resolution Imaging

With a 45 × 37 mm field of view at 265 mm, the system captures miniature connector contacts precisely, including fine edge, position, and structural details.

0.8s Per Fram Fast 3D Acquisition

Captures pin tops, reference surfaces, and spatial height data within automated production cycles to support coplanarity and tilt inspection.

Automation Applications

Micro Height Difference Inspection

Small-Part Localization

Flexible Part Picking

Smartphone Mid-Frame Inspection

PCBA Component Height Inspection

PIN Inspection

Surface Topography Measurement

Assembly Quality Inspection

Product Parameters

RVC-I540 working-distance and field-of-view diagram
ParameterRVC-I540
Imaging and Performance
Resolution2448×2048 (5.0 MP), grayscale, color
Working Distance Range265-290 mm
Near FOV FOV45×37 mm @265 mm
Far FOV FOV49×41 mm @290 mm
XY Resolution0.02-0.025 mm
Z-Axis Single-Point Repeatability 1σMinimum 0.0023 mm
Z-Axis Area Repeatability 1σ0.0005-0.0009 mm
Minimum Capture Time0.8 s/frame
Light SourceBlue LED
Hardware and Environment
Communication InterfaceUSB 3.0
Camera Weight1.5 kg
Camera Dimensions220×135×57 mm
Operating Voltage / Current / Peak PowerDC 24V / 3.75A / 60W
Protection RatingIP65
Operating Temperature0-45℃
Operating Humidity20-80% RH,No condensation
Camera CertificationsRoHS / CE
Standard AccessoriesPower adapter, power cable, data cable
Development Support
Third-Party Development SupportYes
Development LanguagesC / C++ / C# / Python
Development PlatformsLinux / Windows
Compatible Third-Party Software LibrariesHalcon / OpenCV / Open3D / PCL / VisionPro